Model 200 Mother Liquor Scraper Dryer

The 200-Type Mother Liquor Scraper Dryer is a specialized drying apparatus designed for the efficient drying of mother liquors, which are typically high-viscosity solutions or suspensions containing valuable residuals. This dryer employs a mechanical scraper to ensure uniform drying and prevent material from adhering to the drying surfaces. It is particularly useful in industries such as pharmaceuticals, chemicals, and food processing where precise and efficient drying of mother liquors is essential.

Key Features and Components

1. Drying Cylinder: The core component where the drying process takes place. It is designed to provide a large surface area for heat transfer.

2. Scraper System: A mechanical scraper continuously moves over the drying surface, preventing material buildup and ensuring consistent drying.

3. Heat Source: Typically includes options for steam or thermal oil heating, providing the necessary heat to evaporate moisture from the mother liquor.

4. Feeding System: An automated system that ensures a steady and controlled introduction of the mother liquor into the drying cylinder.

5. Discharge System: Collects the dried material and directs it towards further processing or packaging.

6. Control Panel: Allows operators to set and monitor critical parameters such as temperature, feed rate, and scraper speed for optimal drying performance.

Applications

– Pharmaceuticals: Drying of active pharmaceutical ingredients (APIs) and intermediates.
– Chemicals: Processing of chemical slurries and solutions into dry powders or flakes.
– Food Processing: Drying of food pastes, purees, and other high-viscosity materials.

Benefits

1. Uniform Drying: The scraper ensures even distribution of the mother liquor, resulting in consistent and uniform drying.
2. High Efficiency: The large drying surface and efficient heat transfer mechanisms enhance drying speed and efficiency.
3. Minimized Product Loss: Continuous scraping prevents material buildup and minimizes product loss.
4. Versatility: Suitable for a wide range of high-viscosity materials and adaptable to various industrial applications.
5. Easy Maintenance: The scraper system reduces the risk of material adherence, simplifying cleaning and maintenance.

Technical Specifications

– Drying Surface Area: Optimized to provide a large area for effective heat transfer and moisture evaporation.
– Heating Temperature Range: Typically adjustable to accommodate different materials, usually between 50°C to 250°C.
– Capacity: Suitable for processing large volumes of mother liquor, with throughput depending on material characteristics and drying conditions.
– Scraper Speed: Adjustable to ensure optimal contact and scraping efficiency.

Usage Instructions

1. Setup: Connect the dryer to the appropriate heat source (steam or thermal oil) and set up the feeding system.
2. Parameter Settings: Use the control panel to set the desired temperature, feed rate, and scraper speed based on the material to be dried.
3. Feeding: Introduce the mother liquor into the feeding system, ensuring a steady flow into the drying cylinder.
4. Operation: Start the drying process, monitoring the parameters and adjusting as necessary to maintain optimal drying conditions.
5. Collection: Once drying is complete, collect the dried material from the discharge system for further processing or packaging.
6. Cleaning: Regularly clean the drying cylinder and scraper system to maintain efficiency and prevent cross-contamination between batches.

The 200-Type Mother Liquor Scraper Dryer is an advanced drying solution tailored for handling high-viscosity mother liquors with precision and efficiency. Its design ensures uniform drying, reduces product loss, and offers versatility across various industrial applications. This dryer is a valuable asset in sectors requiring high-quality and consistent drying performance, contributing to enhanced productivity and product quality.