Double Stirrer Jacketed Pot

A double stirrer jacketed pot is an advanced industrial vessel designed for the efficient mixing, heating, and cooling of various liquid or semi-liquid substances. It features a double stirring mechanism and a jacketed exterior that allows for precise temperature control. This combination makes it ideal for processes that require thorough mixing and precise thermal management, such as in the food, pharmaceutical, chemical, and cosmetics industries.

Key Features and Components

1. Double Stirring Mechanism: Equipped with two separate stirrers, typically a high-speed homogenizer and a low-speed anchor stirrer. This setup ensures comprehensive mixing of ingredients, accommodating various viscosities and mixing requirements.

2. Jacketed Exterior: The outer jacket allows for the circulation of heating or cooling fluids, enabling precise temperature control within the pot. This is crucial for processes requiring specific thermal conditions.

3. Heating and Cooling Systems: Integrated with the jacketed exterior, these systems provide consistent and controlled temperature regulation. Heating can be achieved using steam, hot water, or electrical elements, while cooling typically involves chilled water or glycol.

4. Control Panel: Centralized control system that allows operators to monitor and adjust mixing speeds, temperature, and other critical parameters to ensure optimal processing conditions.

5. Material Construction: Usually made from high-grade stainless steel (SS304 or SS316) to ensure durability, ease of cleaning, and resistance to corrosion, meeting industry standards for food safety and hygiene.

6. Discharge Valve: A bottom discharge valve facilitates the easy and efficient removal of the mixed product, minimizing waste and ensuring a smooth workflow.

7. Lid and Safety Features: The pot often comes with a hinged or removable lid for easy access, along with safety features such as pressure relief valves and temperature sensors to ensure safe operation.

Applications

– Food and Beverage Industry: Cooking and mixing sauces, soups, jams, dairy products, and other food items requiring precise temperature control and thorough mixing.
– Pharmaceuticals: Preparing syrups, creams, gels, and other pharmaceutical formulations.
– Chemicals: Mixing chemical solutions, emulsions, and suspensions.
– Cosmetics: Blending creams, lotions, and other personal care products.
– Biotechnology: Preparing media and solutions for various biotechnological applications.

Benefits

1. Enhanced Mixing Efficiency: The double stirrer system ensures thorough and uniform mixing, improving product consistency and quality.
2. Precise Temperature Control: The jacketed design allows for accurate heating and cooling, essential for processes requiring specific thermal conditions.
3. Versatility: Suitable for a wide range of applications across different industries, accommodating various viscosities and mixing requirements.
4. Durability and Hygiene: Stainless steel construction ensures longevity and easy cleaning, complying with hygiene standards.
5. Ease of Operation: The control panel simplifies the monitoring and adjustment of process parameters, enhancing operational efficiency.

Technical Specifications

– Capacity: Available in various sizes, typically ranging from 50 liters to several thousand liters, depending on the application needs.
– Mixing Speed: Adjustable speeds for both stirrers, with ranges typically from 10 to 300 RPM for the anchor stirrer and higher for the homogenizer.
– Temperature Range: Capable of maintaining temperatures from -10°C to 200°C, depending on the heating and cooling system specifications.
– Material: High-grade stainless steel (SS304 or SS316) construction for durability and compliance with industry standards.
– Power Supply: Designed to operate on standard industrial electrical supplies, with options for custom configurations.

Usage Instructions

1. Setup: Install the double stirrer jacketed pot in a suitable location, ensuring all utility connections (power, water, steam) are properly connected.
2. Preparation: Load the ingredients into the pot, ensuring they are within the capacity limits and properly measured.
3. Parameter Settings: Use the control panel to set the desired mixing speeds, temperature, and duration for the process.
4. Operation: Start the mixing process, monitoring the parameters and making adjustments as necessary to maintain optimal conditions.
5. Discharge: Once the process is complete, use the discharge valve to remove the mixed product efficiently.
6. Cleaning: Thoroughly clean the pot, stirrers, and jacket to prevent cross-contamination and ensure hygiene for subsequent batches.

The double stirrer jacketed pot is a versatile and efficient solution for industries requiring precise mixing and temperature control. Its advanced design, featuring dual stirrers and a jacketed exterior, makes it ideal for a wide range of applications, from food processing to pharmaceuticals and cosmetics. With its ability to ensure high-quality mixing and thermal management, this equipment is an invaluable asset for enhancing productivity and product quality in various industrial processes.