Double Mixing Tank

A double mixing tank is a specialized industrial vessel designed for the efficient mixing and blending of liquids and semi-liquids. It features two separate compartments or chambers, each equipped with its own mixing mechanism. This configuration allows for the simultaneous mixing of two different substances or stages of a production process within a single unit, enhancing efficiency and versatility in various industrial applications.

Key Features and Components

1. Dual Chambers: Two separate mixing chambers enable the processing of different materials or stages of mixing independently or in a coordinated sequence.

2. Mixing Mechanisms: Each chamber is equipped with its own agitator or mixing blade, designed to ensure thorough and uniform mixing. These can be customized for different viscosities and types of substances.

3. Heating and Cooling Systems: Integrated heating or cooling jackets around the chambers allow for precise temperature control, essential for processes requiring specific thermal conditions.

4. Control Panel: Centralized control system to monitor and adjust mixing speed, temperature, and other critical parameters for each chamber independently.

5. Discharge Valves: Separate discharge valves for each chamber to facilitate easy and efficient removal of the mixed substances without cross-contamination.

6. Construction Material: Typically made from stainless steel to ensure durability, ease of cleaning, and resistance to corrosion, making it suitable for food, pharmaceutical, and chemical applications.

Applications

– Food and Beverage Industry: Mixing ingredients for sauces, dressings, beverages, and other food products.
– Pharmaceuticals: Blending active pharmaceutical ingredients (APIs) with excipients or preparing liquid medications.
– Chemicals: Formulating chemical solutions, emulsions, or suspensions.
– Cosmetics: Mixing creams, lotions, and other personal care products.
– Biotechnology: Preparing media and solutions for various biotechnological applications.

Benefits

1. Efficiency: Dual chambers allow simultaneous processing, reducing production time and increasing throughput.
2. Versatility: Capable of handling a wide range of substances with different viscosities and mixing requirements.
3. Precision Control: Independent control over each chamber ensures precise mixing conditions, improving product quality.
4. Space-Saving: Combines the functionality of two mixing tanks into one unit, saving valuable floor space in production facilities.
5. Reduced Cross-Contamination: Separate chambers and discharge systems minimize the risk of cross-contamination between different batches or substances.

Technical Specifications

– Capacity: Available in various sizes, with each chamber capable of holding from a few liters to several thousand liters.
– Mixing Speed: Adjustable speed settings for the agitators, typically ranging from 10 to 300 RPM, depending on the application.
– Temperature Range: Heating and cooling systems can maintain temperatures from -10°C to 200°C, depending on the process requirements.
– Material: Constructed from high-grade stainless steel (SS304 or SS316) for durability and compliance with industry standards.
– Power Supply: Designed to operate on standard industrial electrical supplies, with options for custom power configurations.

Usage Instructions

1. Setup: Install the double mixing tank in a suitable location, ensuring all utility connections (power, water, steam) are properly connected.
2. Preparation: Load the materials to be mixed into each chamber, ensuring they are within the capacity limits.
3. Parameter Settings: Use the control panel to set the desired mixing speed, temperature, and duration for each chamber.
4. Operation: Start the mixing process, monitoring the parameters and making adjustments as necessary to maintain optimal conditions.
5. Discharge: Once mixing is complete, open the discharge valves to transfer the mixed substances to the next stage of processing or packaging.
6. Cleaning: Thoroughly clean each chamber and agitator after use to prevent cross-contamination and ensure hygiene for subsequent batches.